Mini Doypack Pouch Filler Sealer (single or dual lane)






Video Demonstrations

 Video: Weigh, Pack, Print & Seal

 Video: Fill, Seal Pickles & Brine 

Multiple Filling Options 


 Suitable for
  • Granulated products
  • Powders (spices)
  • Frozen Foods
  • Coffee
  • Fruit
  • Vegetables
  • Cookies Cereal
  • Pickles 
  • Hardware

       

Ideal cost effective solution for filling and sealing pouches.

Description
This is a simplified entry level version of the stand up pouch machine suitable for a wide variety of applications. It can easily be interfaced with other fillers like auger, cup, weigh based fillers.
The machine uses multiple detection sensors used at various points in the cycle to ensure correct bag placement.  Suction cups are used to open the pre-made bags and a chute lowers allowing for a clean accurate deposit of the product into the bag.
The sealing bar has an adjustable digital temperature
control and readout.
Operation is simple and effective for all small to medium packaging applications.

Features
  • Stainless steel construction
  • Speeds up to 15 or 30 BPM 
  • Small footprint
  • Simple to operate
  • Fast bag size change
  • Bag detection, no bag no dump
  • Low operating cost
  • Low maintenance
Specifications
 Bag Type
 Pouch bag , Gusseted pouch, Pillow bag
 Bag Size 90-300(W) × 130-320(L)             (larger bag upgrade option .. call )
 Speed Max Upto 15 BPM                               (double bay system option .. 30BPM)
 Power Supply 
 220V/50HZ Single Phase 20 Amps
 Air Pressure Air
 7.0 CFM@80 PSI
 Electronics Mitsubishi PLC/ Omron Temperature Controller
 5.7 inch Delta Touch Screen from Taiwan
 Pneumatics 
 Pneumatics component Airtac from Taiwan
 SMC Vacuum Generator

Optional
 •  Zip opener for zip lock pouches 
 • 
Bag Tapper (to settle product)
 •  Hot Stamp Printer or Ink Jet Printer for date or batch coding
 •  Gas flush
 •  Take away conveyor
 •  In feed conveyor
 •  Heavy bag additional support
 •  Custom Design

Bag Loading
The process starts with up to 300 empty pouches being placed into the adjustable cartridge.
Bags can be loaded while the machine is in operation
Bag Detection
Multiple bag detection switches are used at various points in the cycle to ensure correct bag placement and full bag opening. Should a reject bag be detected it is ejected from the machine and the process continues. Rejected bags can be inspected by the operator and re-used if good.
Bag Opening
Pouches are individually removed from the cartridge with a unique combination of vacuum and pneumatic actuators. They are rotated to the fill area and opened.
Transition Chute
This doubles as a timing bucket, the product enters the transition chute while the bag is being opened. The pouch detection the chute enters the bag and then opens its gate. The product is loaded into the pouch without spillage and protects the seal from contamination.
Filling
During filling, the pouches are held in place with a “posi-hold” gripper system. This allows for heavy weights and shock loads without disturbing bag position.
Sealing
Digitally controlled ribbed or flat constant heat seal bars gives an integral attractive seal. Pouches are sealed ''in place" eliminating wrinkles, folded corners and non aligned seals
Machine Controls
System controls are fully solid state. utilizing a commercial PLC and pneumatics.
Indicator lights show the cycle process stages for easy monitoring.